188宝金博betapp下载拥有一支具有丰富模具制造经验的团队和战略合作伙伴。

我们的哲学很简单:做得比我们的竞争对手更好,为客户提供更多的利益。

Eliminate unnecessary costs – we use our proven expertise from the start to produce products and molds efficiently and cost-effectively in China.我们的服务专业,高效,诚信,质量好,但并不昂贵。

我们是一个成熟的团队最好的专业人士n the field – decades of experience in the mold design, mold making and molding, as well as a deep understanding of the Chinese mold industry and Long-term experience in serving overseas customers,

我们充分了解客户在我们身上的期望,因为我们站在他们身边,我们努力满足他们的期望。

The manufacturers we choose in China must have manufacturing equipments and workplaces that meet our requirements, either ISO 9001 certified or production capabilities that meet our standards.

通过我们的认证供应商,您的产品和模具将以时间和成本大大节省,质量绝对保证。

General mold making process:mold manufacture

As a good reputation mold service provider in China, we hope to share the basic production process of injection molds with those who want to manufacture their molds in China:

1.客户批准报价后,项目部门将在收到产品信息后设置项目。

2. The product design department provides product information to the injection mold design department. The injection mold designer completes the cost analysis within two working days and provides it to the project manager.

3. After the project is confirmed, the project department will release the “Mold Making Application” to the Injection Mold Design Department.

4. The injection mold designer organizes relevant personnel to review the project according to the product structure, mold structure, cooling system, runner, venting and other information.

5.审查后,注塑模具设计人员开始设计注塑模具,包括3D绘图校正188博金宝,3D分类,模具部件绘图,EDM绘图,电极绘图等,以及有关人员的组织相关人员查看这些图纸。最后,必须将最终审查发送给客户,并在客户确认后,将其发送到注塑模具部门。

6.注塑模制造商评估图纸。如果没有异议,您可以订购模具材料,否则您将与注塑模具设计师沟通。188博金宝

7.注塑模厂家在模具材料到厂后及时对模具材料进行检验,并安排工艺人员制定工艺,包括车削、磨削、铣削、螺孔、承载孔、中心孔、数控粗加工等。技术人员应注意各直角边的精度,粗加工完成后,如需热处理的零件要及时安排热处理,应避免中心孔、各生产基地、粗加工余量等空置。

8.热处理后,注塑机必须执行硬度测试和金相分析。通常,芯材的硬度为46-50Hrc,并且对于9点的均匀分布,硬度差是小于1Hrc。加工前注塑芯材料的金相分析,以确保无偏析,疤痕等。

9. Electrode processing, there are two kinds of fine punching and rough punching, the fine punching spark is 0.08, and the rough punching spark is 0.2 (depending on the actual situation). Be sure to pay attention to each machining benchmark and detect the electrodes after machining is complete.

10.精加工前,型芯必须成直角,垂直度应小于0.02mm,精加工度为1.6度。

11.对于电线切割,请注意所有零件的基础。为嵌入孔和中心孔放大0.02mm作为公差间隙,对于非标准顶针,公差间隙为0.04mm的实际顶针尺寸。

12.当核心完成时,它应该在制造右角度后基准,一般而言,留下0.02毫米的模具津贴(无论刀具磨损)。

13. EDM, according to the size of the drawing, fine 0.08, coarse 0.2 (depending on the actual situation), pay attention to the benchmark during processing, leaving a margin of 0.03-0.05 mm for spark machining.

14.必须抛光流道的表面至▽6或▽7精加工,并且表面不允许表面具有火花或刀具。

15. Before assembling the injection mold, the mold manufacturer must thoroughly inspect all relevant parts to ensure that everything is in good condition and cleaned and rust-proofed. Then fill out the “Mold Inspection Summary Table”.

16.在试验期间,注塑模具设计师,塑料模具制造商和负责项目负责的项目工程师188博金宝应转到现场分析和解决测试期间发生的异常,并根据测试结果改善模具过程。填写试用报告。

17. In the 100-150 cycle, the test product has no defects, the production department formulates the production plan, the technician tracks the production process, and feeds the pass rate to the injection mold making department.

18.试用后,注塑部门适用于“模具制造”和“模具制作检验”形式的储存。与此同时,必须将测试报告和最终样本发送给客户进行确认。

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